For the past several years of my woodworking hobby, I've been using shiplap joinery off and on. I like the look of it. I like how it can provide strength without edge-gluing. What I don't like about it - how complicated it can be to calculate any single variable. Well - how hard it used to be. I spent a solid afternoon working through the math and came up with a simple equation.


let w be the total width of panel
let m be the number of boards in the panel
let n be the width of a single board in the panel
let r be the width of the rabbet on each board

$$ { w = m(n-r) + r } $$

Let's work an example (this happens to be for a project I'm doing right now). I need to create a back panel that is 31.5" wide out of 6 or 7 boards (the narrowest is 4.75"). I'd like to use a rabbet of 3/8". -

$$ {31.5 = 7(n - .375)+.375 } $$ $$ {31.5 - .375 + 2.625 = 7n } $$ $$ {31.5 + 2.25 = 7n } $$ $$ {33.75 = 7n } $$ $$ {n \approx 4.82 } $$

Looks like my narrowest board won't be wide enough - now I can play with the other information to see if I can get this to work without wasting material.


One limitation of this method is that it expects that all boards are the same dimension. If shiplapping a number of different width boards, it is still possible to figure out what the size of a rabbet needs to be, and it can be done by expanding the following equation out.

$$ { w = \sum_{i}^m (n_i - r) + r } $$

Hope this helps you as well in your shiplap endeavors.